Lana_CChoosing a t-shirt isn’t just about price. Fabric weight, softness, durability, and how a shirt holds up after washing all matter, especially when you’re ordering in bulk.
At Bolt Printing, we offer several “best deal” t-shirt styles because different projects have different priorities. Some customers want the lowest possible cost. Others care more about softness, durability, or long-term wear.
Here’s a simple breakdown of our most popular best deal t-shirt options, and why you might choose one over another.
BD43 – Ultra Value Cotton T-Shirt (4.3 oz)
The BD43 is our most affordable custom t-shirt option, designed for customers who need dependable quality at the lowest possible price.
This shirt is made from lightweight regular cotton and is ideal for large orders where budget matters most. It’s a popular choice for schools, nonprofits, events, and promotions where shirts are worn occasionally or for a single purpose.
Why customers choose BD43
- Lowest cost per shirt
- Lightweight and breathable
- Great for short-term wear or giveaways
- Helps stretch tight budgets during uncertain economic times
If saving even fifty cents per shirt makes a difference across a large order, BD43 is often the smartest choice.
BD54 – Heavyweight Cotton T-Shirt (5.3 oz)
The BD54 steps up in weight and durability. Made from heavier cotton, this shirt has a sturdier feel and holds its shape well over time.
Customers often choose this option when shirts will be worn repeatedly, washed often, or used for workwear, teams, or long-running programs.
Why customers choose BD54
- Thicker, more durable cotton
- Holds up well to frequent washing
- Feels more substantial than lightweight tees
- Ideal for everyday wear and long-term use
If durability matters more than shaving off every possible dollar, BD54 is a reliable go-to.
BD55 – Cotton/Poly Blend T-Shirt (5.3 oz)
The BD55 blends cotton with polyester, offering a balance between comfort and performance. This fabric resists shrinking and wrinkling better than 100% cotton and tends to dry faster after washing.
This style works well for active use, outdoor events, or teams that need a shirt that can handle heat, movement, and repeated laundering.
Why customers choose BD55
- Improved wash-and-wear performance
- Less shrinkage than pure cotton
- Durable and easy to maintain
- Great for active or high-use environments
If you want a shirt that stays consistent over time with minimal care, a cotton/poly blend is often the right choice.
BDSS – Soft Ringspun Cotton T-Shirt (4.5 oz)
The BDSS is all about feel. Made from ringspun cotton, the fabric is softer and smoother than standard cotton, giving it a more premium hand feel.
Customers often choose this style for retail, branded apparel, or events where comfort and softness are a priority.
Why customers choose BDSS
- Soft, smooth ringspun cotton
- Lightweight with a premium feel
- Comfortable for all-day wear
- Popular for branded or retail-style shirts
If comfort and softness matter most, BDSS delivers a noticeable upgrade in feel.
How to Choose the Right Best Deal T-Shirt
There’s no single “best” shirt for everyone. The right choice depends on how the shirts will be used.
- Choose BD43 if budget is your top priority and the shirts are for short-term or occasional use.
- Choose BD54 if you want a heavier, more durable shirt for regular wear.
- Choose BD55 if wash performance and durability matter more than fabric softness.
- Choose BDSS if you want the softest feel and a more premium experience.
All of these styles meet Bolt Printing’s quality standards. The difference is simply how each shirt balances cost, comfort, and durability.
Still Not Sure?
If you’re unsure which option fits your project, our team is happy to help. We’ll walk you through the differences and make sure you choose a shirt that matches your budget and your needs.
Looking for long sleeve options?
Several of our best deal styles, including BD54, BD55, and BDSS, are also available in long sleeve versions for cooler weather or layered looks.